Turkey 
- 53********
- Tu******** - Ko********
Product Description
| EBR-160 Ø13-51 MM TUBE PROFILE LINE |
| 1. Double Strip Uncoiler |
| 2. Crop and Strip Joining Group |
| 3. Horizontal Strip Accumulator |
| 4. Strip Entry Leveling |
| 5. Forming Group |
| 6. Guiding Rolls/Seam Guide |
| 7. Welding Group and Chip Removing |
| 8. H.F Solid State Welding Machine |
| 9. Cooling Tunnel |
| 10. Calibration /Sizing Group |
| 11. Turk's Heads (Profiling-Straightening Group) |
| 12. Cold Saw Group |
| 13. Stowing |
| 14. Electrical and electronic systems |
| 15. Hydraulic group |
| 16. Spare parts |
| PRODUCT SPECIFICATIONS | |
| Production range | |
| Diameter of pipe | Min. 48 mm - Max. 127 mm |
| Wall thickness | Min. 1.0 mm - Max. 5.0 mm |
| Final product length | Min .4mt - Max. 8 mt |
| Material | GRA – S235-S275-S355-Galvanized-Sendzimir |
| | |
| Production tolerances - Standards | |
| Accuracy | 1mm ; at 1 meter/length |
| Length sensitivity at maximum speed | +/- 1.5mm |
| | |
| Coil sizes to be used | |
| Coil outside diameter | Min. 1000mm Max. 2000mm |
| Coil core diameter | Min. 470 Max. 610 mm |
| Coil width | Max. 400 mm |
| MAIN TECHNICAL SPECIFICATIONS | |
| Max.speed | 80 meter/min |
| Accumulation filling speed | 140 meter/min |
| Direction of line | As required by the cuser company |
| Height from ground of line axis | 1.1 mt |
| Power Supply voltage | 380 V /3 phase/ 50 hz |
| Power supply variation | ±10% AC - ±2 Hz |
| Coils weight | 3 ton |
| Min-Max air temperature | -15 °C /+ 45 °C |
| Min Compressed air pressure | 6 bar |
| Max Hydraulic oil pressure | 120 bar |
| DOUBLE STRIP UNCOILER | |
| Loading weight | 5000 kg X 2pieces |
| Coil I.D | 470 mm – 610 mm |
| Coil O.D | 1000 mm-2000 mm |
| Band width | Max 400 mm |
| Internal clamping of coil | Roll hydraulic |
| Brake sytem | Pneumatic |
| 360 degree rotation | |
| CROP AND STRIP JOINING UNIT | |
| Shear cutting thickness | 1mm – 5.0 mm |
| Shear cutting system | Hydraulic |
| Shear width | Max. 400 mm |
| Butt welding machine | Hydraulic & Pneumatic |
| Welding | MIG-MAG |
| HORIZONTAL SPIRAL ACCUMULATOR | |
| Loading capacity | 25000 kg |
| Drive system | 7 pieces 4kw elk motors |
| Feedings peed | 140 m /min |
| Accumulation diameter | 5 mt |
| STRIP ENTRY LEVELING | |
| This unit is used for straightening of the strip which comes from spiral accumulator during the entrance to the machinery. |
| FORMING GROUP | |
| Shaft diameter | 90 mm |
| Drive power | 110 kwac motor |
| Inlet gearbox | 1/3 ratio |
| Distributor gear boxes | Helical gear |
| Transmission shafts | Cardan shaft |
| Upper pres ures | Automatic by motor |
| Up and down movements | With electric motors |
| Number of station | 7pieces |
| Inter media tubes station | 7pieces |
| GUIDING ROLLS / SEAM GUIDE | |
| Number of rollers | Two |
| Move | 360 degree circular |
| This group guides the pipe strip and also by the help of intermediate knife it provides a perfect entrance to the welding group. This Group can turn 360 degree and move free up to down and left to right. | |
| WELDING GROUP AND OUTSIDE SCRAPING UNIT | |
| Number of rollers | Triple |
| Move | 360 degree cırcular |
| This welding group provides perfect welding for the strip which comes from guiding rolls with 3 rolls to the H.F welding unit. Chip removing group is designed as 2 units and it moves hydraulic for removing the chips for a clean and smooth strip, after high frequency welding machine. | |
| SCRAPING GROUP | |
| Main pressure | Pneumatic piston |
| Adjusting pressure system | Manual |
| Scraping group consist of | 2 pieces |
| H.F SOLID STATE WELDING MACHINE | |
| H.F solid State Welder,Adjustable Welding Table with X,Y,Z movement. Heat Exchanger 4-Cooling Tower and Pumps | |
| Nominal H.F. Output Power | 400 kW at inductor |
| Max. Installed Power | 250-300 Kw |
| Power regulation | 0 – 100 % |
| Nominal Frequency | 300 kHz. |
| Regulator | ± 1% at Net variation ± 10% |
| COOLING TUNNEL | |
| This group cools the pipe, which come from welding group. The length of the tunnel is 4000 mm |
| CALIBRATION / SIZING GROUP | |
| Band width | 1.0 mm- 5.0 mm |
| Shaft diameter | 90 mm |
| Drive power | 110kw AC mtor |
| Distributor gear boxes | Helical gear |
| Transmission shafts | Kardan şaft |
| Upper pressures | Manuel |
| Number of station | 4 pieces |
| Intermediate sub station | 4 pieces |
| TURK'S HEADS (PROFILING – STRAIGTHENING GROUP) | |
| Number of stations | 3 pieces |
| Acting move | 360 degree circular |
| Acting system | Manual |
| This group changes the pipe to square and rectangular profiles, and also this group straightens the pipe or profile. This group will be designed as a stand type to have esthetic seen. It is consist of 3 stands. | |
| SAW GROUP | |
| Cutting speed | Max. 100 m / Min 4 meter |
| Material thickness to be cut | Min. 1.0 mm - Max. 5.0 mm |
| Measure of material to be cut | Min. Ø13 mm - Max. Ø51 mm |
| Saw dimensions | Min. 350 mm - Max. 450 mm |
PIPE AND PROFILE ROLLS (DIN 2379 material)
PIPES (5 SET)
Ø48 mm
Ø51 mm
Ø63 mm
Ø76 mm
Ø127 mm
PROFILES
40x40 mm
50x50 mm
60x60 mm
100x100 mmImages & Videos
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