Türkiye 
- 53********
- Tü******** - Ko********
Ürün Açıklaması
| EBR-160 Ø13-51 MM TUBE PROFILE LINE |
| 1. Double Strip Uncoiler |
| 2. Crop and Strip Joining Group |
| 3. Horizontal Strip Accumulator |
| 4. Strip Entry Leveling |
| 5. Forming Group |
| 6. Guiding Rolls/Seam Guide |
| 7. Welding Group and Chip Removing |
| 8. H.F Solid State Welding Machine |
| 9. Cooling Tunnel |
| 10. Calibration /Sizing Group |
| 11. Turk's Heads (Profiling-Straightening Group) |
| 12. Cold Saw Group |
| 13. Stowing |
| 14. Electrical and electronic systems |
| 15. Hydraulic group |
| 16. Spare parts |
| PRODUCT SPECIFICATIONS | |
| Production range | |
| Diameter of pipe | Min. 48 mm - Max. 127 mm |
| Wall thickness | Min. 1.0 mm - Max. 5.0 mm |
| Final product length | Min .4mt - Max. 8 mt |
| Material | GRA – S235-S275-S355-Galvanized-Sendzimir |
| | |
| Production tolerances - Standards | |
| Accuracy | 1mm ; at 1 meter/length |
| Length sensitivity at maximum speed | +/- 1.5mm |
| | |
| Coil sizes to be used | |
| Coil outside diameter | Min. 1000mm Max. 2000mm |
| Coil core diameter | Min. 470 Max. 610 mm |
| Coil width | Max. 400 mm |
| MAIN TECHNICAL SPECIFICATIONS | |
| Max.speed | 80 meter/min |
| Accumulation filling speed | 140 meter/min |
| Direction of line | As required by the cuser company |
| Height from ground of line axis | 1.1 mt |
| Power Supply voltage | 380 V /3 phase/ 50 hz |
| Power supply variation | ±10% AC - ±2 Hz |
| Coils weight | 3 ton |
| Min-Max air temperature | -15 °C /+ 45 °C |
| Min Compressed air pressure | 6 bar |
| Max Hydraulic oil pressure | 120 bar |
| DOUBLE STRIP UNCOILER | |
| Loading weight | 5000 kg X 2pieces |
| Coil I.D | 470 mm – 610 mm |
| Coil O.D | 1000 mm-2000 mm |
| Band width | Max 400 mm |
| Internal clamping of coil | Roll hydraulic |
| Brake sytem | Pneumatic |
| 360 degree rotation | |
| CROP AND STRIP JOINING UNIT | |
| Shear cutting thickness | 1mm – 5.0 mm |
| Shear cutting system | Hydraulic |
| Shear width | Max. 400 mm |
| Butt welding machine | Hydraulic & Pneumatic |
| Welding | MIG-MAG |
| HORIZONTAL SPIRAL ACCUMULATOR | |
| Loading capacity | 25000 kg |
| Drive system | 7 pieces 4kw elk motors |
| Feedings peed | 140 m /min |
| Accumulation diameter | 5 mt |
| STRIP ENTRY LEVELING | |
| This unit is used for straightening of the strip which comes from spiral accumulator during the entrance to the machinery. |
| FORMING GROUP | |
| Shaft diameter | 90 mm |
| Drive power | 110 kwac motor |
| Inlet gearbox | 1/3 ratio |
| Distributor gear boxes | Helical gear |
| Transmission shafts | Cardan shaft |
| Upper pres ures | Automatic by motor |
| Up and down movements | With electric motors |
| Number of station | 7pieces |
| Inter media tubes station | 7pieces |
| GUIDING ROLLS / SEAM GUIDE | |
| Number of rollers | Two |
| Move | 360 degree circular |
| This group guides the pipe strip and also by the help of intermediate knife it provides a perfect entrance to the welding group. This Group can turn 360 degree and move free up to down and left to right. | |
| WELDING GROUP AND OUTSIDE SCRAPING UNIT | |
| Number of rollers | Triple |
| Move | 360 degree cırcular |
| This welding group provides perfect welding for the strip which comes from guiding rolls with 3 rolls to the H.F welding unit. Chip removing group is designed as 2 units and it moves hydraulic for removing the chips for a clean and smooth strip, after high frequency welding machine. | |
| SCRAPING GROUP | |
| Main pressure | Pneumatic piston |
| Adjusting pressure system | Manual |
| Scraping group consist of | 2 pieces |
| H.F SOLID STATE WELDING MACHINE | |
| H.F solid State Welder,Adjustable Welding Table with X,Y,Z movement. Heat Exchanger 4-Cooling Tower and Pumps | |
| Nominal H.F. Output Power | 400 kW at inductor |
| Max. Installed Power | 250-300 Kw |
| Power regulation | 0 – 100 % |
| Nominal Frequency | 300 kHz. |
| Regulator | ± 1% at Net variation ± 10% |
| COOLING TUNNEL | |
| This group cools the pipe, which come from welding group. The length of the tunnel is 4000 mm |
| CALIBRATION / SIZING GROUP | |
| Band width | 1.0 mm- 5.0 mm |
| Shaft diameter | 90 mm |
| Drive power | 110kw AC mtor |
| Distributor gear boxes | Helical gear |
| Transmission shafts | Kardan şaft |
| Upper pressures | Manuel |
| Number of station | 4 pieces |
| Intermediate sub station | 4 pieces |
| TURK'S HEADS (PROFILING – STRAIGTHENING GROUP) | |
| Number of stations | 3 pieces |
| Acting move | 360 degree circular |
| Acting system | Manual |
| This group changes the pipe to square and rectangular profiles, and also this group straightens the pipe or profile. This group will be designed as a stand type to have esthetic seen. It is consist of 3 stands. | |
| SAW GROUP | |
| Cutting speed | Max. 100 m / Min 4 meter |
| Material thickness to be cut | Min. 1.0 mm - Max. 5.0 mm |
| Measure of material to be cut | Min. Ø13 mm - Max. Ø51 mm |
| Saw dimensions | Min. 350 mm - Max. 450 mm |
PIPE AND PROFILE ROLLS (DIN 2379 material)
PIPES (5 SET)
Ø48 mm
Ø51 mm
Ø63 mm
Ø76 mm
Ø127 mm
PROFILES
40x40 mm
50x50 mm
60x60 mm
100x100 mmResimler ve Videolar
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